Service 03 · Engineering Services

Engineering analysis from someone who also runs the machines.

Mechanism, structural, and thermal design backed by CAD, FEA, and simulation, and checked against what a shop can actually make.

FEA displacement plot of a truss frame under a center load, legend visible
Design

Mechanisms, structures, thermal systems

  • Mechanism, structural, and thermal system design
  • CAD, CAM, and FEA in one workflow
  • Multiphysics modeling and simulation; numerical optimization
  • Electrical, hydraulic, and pneumatic power systems
Request a Quote
CAD render of a multi-bay support structure with elevated walkways, stairs, and railings
Analysis

Simulation and tolerance work

  • Tolerance stackup analysis, so assemblies fit the first time
  • Thermal and multiphysics models to size parts before cutting metal
  • Numerical trade studies to optimize the high-level design before detailed work begins
  • Optimization to take weight out where it does not carry load
FEA von Mises stress plot of a channel under a center load, with legend and yield strength shown
Materials and process

Material selection and design for manufacturing

  • Tell us the goal and we pick the right material for the job, then design for the processes that suit it, well beyond CNC machining: weldments, castings finished by machining, injection molding, composites, additive, and more
Machined clamps with button-head screws holding a black sheet on a fixture plate
Proof

Example project

Robot chassis and mechanism design for competition

The engineering degree (B.S. Mechanical Engineering, Carnegie Mellon 2012) and the shop sit in the same building, so every analysis is checked against what can actually be machined and finished.

CAD render of a robot chassis and mechanism design

Send the drawing. Get a straight answer.

Send a drawing, a sketch, or just a description. The engineer who will make the part reads it first and comes back with questions or a quote.